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Job Title: Lead Transformer Final Assembly Technician
Type of Role: Direct Hire
Shift / Hours: 1st Shift
Location: Houston Texas
Salary Range: $50K – $60K
Position Summary
The Lead Transformer Final Assembly Technician is responsible for leading tanking, final assembly, and vacuum oil filling operations for liquid-filled distribution transformers in accordance with engineering drawings, work instructions, process requirements, and quality standards. This role includes preparation of active parts for tanking, installation of final components and accessories, operation of vacuum oil filling equipment, and execution of assembly activities required for inspection and downstream production readiness.
This position is intended for experienced manufacturing personnel who will serve as part of the seed team during facility ramp-up, supporting process stabilization, operator training, equipment readiness, and production quality.
Tanking & Final Assembly Operations
- Perform tanking and final assembly operations for liquid-filled distribution transformers in accordance with engineering drawings, bills of material, and work instructions
- Prepare active parts and related assemblies for tanking, including fit-up, alignment, and readiness verification
- Lower, position, and install transformer assemblies into tanks using approved methods and equipment
- Install covers, bushings, fittings, switches, hardware, and related transformer accessories in accordance with design requirements
- Complete final assembly steps required for inspection, filling, and downstream production readiness
- Support development and refinement of standard work and best practices for final assembly operations during ramp-up
Vacuum Oil Filling Operations
- Operate and support setup of vacuum oil filling equipment in accordance with approved work instructions, process requirements, and quality standards
- Prepare units for vacuum oil filling, sealing, and related final assembly steps
- Perform insulating liquid filling operations for oil-filled or ester-filled transformers using approved equipment and procedures
- Monitor filling operations for equipment status, process conformance, cleanliness, and completion of required steps
- Support troubleshooting of filling equipment, filling process issues, or non-conforming conditions in coordination with maintenance, engineering, and supervision as needed
- Handle insulating liquids and related materials in a safe and controlled manner
Quality Control & Inspection
- Inspect components, tanks, fittings, hardware, and related materials prior to use for condition, completeness, and conformance
- Verify fit-up, alignment, preparation status, accessory installation, and final assembly readiness throughout the build process
- Perform in-process dimensional and visual checks using standard measurement and inspection tools in accordance with work instructions
- Identify defects such as poor fit-up, damaged components, missing hardware, contamination concerns, or non-conforming assembly conditions and take corrective action
- Accurately log production data, material traceability, and quality yields into the ERP or production tracking system
- Identify recurring assembly or quality issues and support corrective actions to improve consistency and reduce rework
Material Handling
- Safely handle transformer components, active parts, tanks, fittings, hoses, hardware, and related materials using appropriate lifting or handling equipment
- Use overhead cranes, hoists, fixtures, and other approved devices as required
- Stage materials and equipment to support efficient workflow while maintaining organization and traceability
Tools, Equipment & Workplace Standards
- Use hand tools, power tools, torque tools, hoses, valves, fittings, fixtures, and related equipment required for tanking, final assembly, and vacuum oil filling operations
- Perform routine equipment and tool checks and report issues as needed
- Support troubleshooting of equipment, tooling, or process issues as required
- Maintain a clean and organized work area in accordance with company standards
Training & Team Support
- Support training and qualification of new operators during factory ramp-up
- Share assembly best practices, workmanship expectations, filling process knowledge, and quality standards with team members
- Assist supervisors in identifying process gaps, training needs, and improvement opportunities
- Interface with upstream and downstream production operations as required by production flow
Required Qualifications
Education
- High School Diploma or GED required
Experience
- 5+ years of experience in a manufacturing, industrial, or assembly environment
- 3+ years of experience in liquid-filled transformer manufacturing, final assembly, tanking, oil filling, or similar industrial manufacturing environments
- Prior experience supporting equipment readiness, process stabilization, or operator training in a quality-critical manufacturing environment preferred
Skills
- Ability to read and interpret technical drawings, work instructions, bills of material, and production documentation
- Ability to operate and support setup of vacuum oil filling equipment and final assembly processes in accordance with approved procedures
- Proficiency with measurement and inspection tools such as tape measures, calipers, gauges, and related inspection tools
- Strong mechanical aptitude and attention to detail
- Demonstrated ability to identify, troubleshoot, and respond to assembly, equipment, or quality issues
- Ability to support startup, training, and process stabilization activities in a manufacturing environment
Safety & Certifications
- Experience with overhead cranes, hoists, or lifting equipment preferred
- Ability to follow all workplace safety requirements and reinforce safe work practices with others
- Ability to safely work around vacuum oil filling equipment, insulating liquids, heavy components, and moving equipment
Preferred Qualifications
- Associate degree (AAS) in Electrical Technology, Mechanical Technology, Mechatronics, Industrial Technology, or related field strongly preferred
- Experience in liquid-filled transformer manufacturing or similar industrial manufacturing environments
- Experience with tanking, final assembly, vacuum oil filling, accessory installation, or related downstream transformer manufacturing operations
- Experience supporting process improvements, operator training, startup activities, or process documentation in a quality-critical environment
- Demonstrated ability to lead by example in quality, safety, and execution
Additional Requirements
- Ability and willingness to travel Internationally for training, including extended travel during initial facility ramp-up
- Must be legally authorized to work in the United States
- Ability to meet the physical requirements of the role as outlined below
Physical Requirements
- Ability to stand for extended periods during the work shift
- Ability to lift, carry, and move materials weighing up to 50 lbs, with or without assistance
- Ability to perform repetitive tasks involving hand and arm motion
- Ability to bend, reach, climb, and work in a manufacturing environment around moving equipment
- Ability to safely work in an industrial environment using required personal protective equipment (PPE)
Work Environment
- Industrial manufacturing environment
- Exposure to vacuum oil filling equipment, insulating liquids, hoses, fittings, heavy components, hand and power tools, and moving equipment
- Requires standing, lifting, and repetitive manufacturing and assembly-related tasks
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Balance Staffing is proud to be an equal opportunity workplace. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, citizenship, marital status, disability, gender identity, Veteran status, or any other characteristic protected by federal or state law.